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OSHA records reveal Welspun safety problems


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Reported by: David Goins
Updated: 12/22/2010 7:37 pm Published: 12/22/2010 6:16 pm
LITTLE ROCK, AR - Little Rock police say two workers became trapped between pipes weighing nearly 20,000 pounds each at Welspun Tubular Tuesday night, killing one and injuring another. FOX16 News did some digging and uncovered records that show it is not the first serious incident at Welspun that has caused injury to an employee.

Work continues at Welspun off Frazier Pike Road in the Little Rock River Port Wednesday, less than 24 hours after an employee was killed after being pinned between two of the company's 19,000 pound pipes.

The pipes are manufactured for use in the oil and gas industry.

According to the Occupational Safety and Health Administration, or OSHA, Welspun has already had three safety complaints and an inspection since it opened in 2009.

The inspection in February 2010 turned up work conditions "exposing employees to the hazard of entrapment" between pipes. Little Rock police confirmed Wednesday that is what killed Frederick Bogar, 61, of Jacksonville and injured William Durham, 38, of North Little Rock Tuesday night.

The complaints about work conditions started almost immediately after Welspun opened in early 2009. One referral came just a day after the Mumbai based company celebrated its arrival in Arkansas in April 2009 with Governor Mike Beebe in attendance.

That complaint found “crane operating procedures weren't being followed.”

In October 2009 another complaint found four serious violations, with OSHA handing out over $10,000 in fines. One violation found that “employees had not received general training regarding the inspection, application and operation of aerial platforms. Specifically, employees were using the lift to access upper work levels,” the report reads. It adds an accident subsequently occurred. “The scissor lift was struck by the hoist resulting in the lift overturning. This condition exposed employees to a fall of approximately twenty feet.”

All the referrals lead OSHA to conduct its own inspection in February. According to records obtained from the U.S. Department of Labor, the inspection revealed an incident where a lift operator picked up a pipe with an employee inside.

“The employee's leg was caught between the pipe and the lift leading to severe leg injuries,” the report reads.

Welspun is saying virtually nothing about the accident last night or its safety record. Senior Vice President Richard Janicki told FOX16 News by phone that "an investigation is underway about what happened" but that he had no further comment.

According to Welspun, the company has poured in over $150 million into its Little Rock facility and employs over 500 workers. Welspun became a 24-hour facility in May.
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The views expressed here do not necessarily represent those of FOX16 - Little Rock, AR News and Weather

westliveson - 6/21/2011 10:46 AM
0 Votes
I was working there for 2 months as an Engineer. I was astonished by the safety protocols that were bypassed on their equipment. It wasn't about getting the machinery fixed safely. It was about getting it back up and running no matter what. At one point I Refused to bypass door lockouts for the Xray room, The Indian engineers went and bypassed them Instead of ordering new sensors. 1 month after the sensors were still bypassed. So basically, every time the Xray machine ran and the operator or employee ran the process with he doors opened, innocent employees would get a dosage of Xray radiation unknowingly. I understand that in India they have little to no Safety regulations, But they need to realize we have these standards to help prevent injuries and ensure a safe work place. They dont need to bypass Pre-Engineered Safety mechanisms just to get the line back up and running.

catwoman12 - 1/1/2011 5:44 PM
0 Votes
My husband worked there for about 14 months and during that time, he came home telling me all kinds of horrible/scary stuff! A friend of his was critically injured when a scissors-lift he was on was pushed over, ON TOP OF HIM, by another worker. Not only that, Welspun forced many workers (incl my husband) to work 12-hour days, 7 days a week. My husband finally left, taking about a 40% pay cut just to be in a safe job! I hope OSHA forces Welspun to shape up or ship back to India!

SASNAKRA - 12/24/2010 10:36 PM
1 Vote
IM A FORMER WORKER THERE AND LET ME TELL YOU, THE JOB PAYS GOOD BUT IS NOT WORTH THE RISK! BEFORE I QUIT THE JOB I WORKED TWENTY STRAIGHT DAYS WITHOUT AN OFF DAY, SUPERVISOR'S COMPLAINED ABOUT LETTING WORKERS TAKE BREAKS AND DAYS OFF! WHEN THEY BEGIN COATING PIPES A CLOUD OF THICK POWDER SUBSTANCE COMES THROUGH THE AIR SO THICK THAT WORKERS HAD TO WRAP UP THEIR MOUTH AND NOSE JUST SO WE WASN'T EXPOSED! MANY WORKERS WE'RE FIRED FOR BEING INJURED ON THE JOB AND WE'RE TREATED UNFAIRLY! WHILE I WAS THERE I SAW MANY PEOPLE GET AN INJURED AS A RESULT OF PEOPLE JUST BEING SIMPLY OVER WORKED! WE WE'RE SO TIRED THAT OUR ATTENTION WAS NOT ON SAFETY! WHEN OSHA CAME ON SITE THEY WOULD SHUT THE PLANT DOWN SO THE OSHA OFFICIALS WOULD NOT NOTICE THE THICK CLOUD OF POWDER COATING IN THE AIR! THEY ARE A INDIAN BASED COMPANY, AND I'M POSITIVE THAT LABOR AND SAFETY REGULATION ARE VERY DIFFERENT THERE! SOMETHING HAS TO BE DONE ABOUT THIS, THE TURN OVER RATE THERE IS CRAZY! ANYONE FROM FOX 16 THAT WANTS TO ASK ME ANY QUESTIONS ABOUT WELSPUN I WILL BE HAPPY TO ANSWER THEM! CONTACT ME AT SASNAKRASIMS@YAHOO.COM!

michael2001 - 12/23/2010 3:08 PM
0 Votes
the real reason why they dont wana comment is that their is more going on their saying or any outsider is finding out.

golfdude - 12/23/2010 1:38 PM
0 Votes
Here come the cockroaches---I mean attorneys!!
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